China Custom Cable Assemblies Supplier

High-Quality, Tailored Cable Solutions for Your Project

Zeakka Electronics is a leading China-based supplier of custom cable assemblies, offering discrete-wire, overmolded, and flat ribbon solutions. With precision engineering and strict quality standards, we deliver reliable, cost-effective products for applications in automotive, industrial, medical, and more. Contact us today for a quote and experience seamless connectivity tailored to your needs!

Custom Cable Assemblies Categories

Only some common categories. Contact for quote of your specific design!

jst ph cable
Discrete Wire Cable Assembly

Discrete wire cable assemblies feature individual wires terminated with connectors, offering flexibility and durability for custom applications. Ideal for automotive, industrial, and medical devices, they ensure reliable signal transmission and power delivery, meeting strict industry standards with precise, high-quality construction.

ribbon-cable-assembies
Flat Ribbon Cable Assembly

Flat ribbon cable assemblies feature parallel wires in a flexible, compact design, ideal for space-constrained applications. They provide reliable signal transmission, easy installation, and durability, commonly used in electronics, computers, and industrial equipment requiring organized, high-density connections.

jst cable assemblies
JST Cable Assembly

JST cable assemblies provide reliable, compact connectivity for various applications. Featuring high-quality JST connectors and custom wiring options like discrete-wire or ribbon cables, they ensure secure, efficient performance in electronics, automotive, and industrial systems, meeting stringent industry standards.

molex mini fit cable
Molex Cable Assembly

Molex cable assemblies provide reliable, high-performance connectivity for various industries. Featuring durable materials and precision engineering, these custom solutions support wire-to-wire and wire-to-board applications, ensuring seamless integration in automotive, medical, and industrial systems with adherence to strict quality standards.

Custom Cable Assembly Design Tips

  1. Define Electrical Requirements
    Specify voltage, current, signal speed, and grounding needs to ensure performance. Choose conductors (e.g., tinned copper) and insulation (e.g., Teflon) based on these specs to maintain signal integrity and prevent failures in applications like automotive or medical systems.
  2. Select the Right Cable Type
    Choose flat cables for space-saving and mass termination or round cables for flexibility in long runs. Match the cable type to geometric and electrical needs, ensuring compatibility with equipment design and operational demands.
  3. Consider the Operating Environment
    Evaluate temperature, humidity, and chemical exposure to select durable materials. Use jackets like polyurethane for ruggedness or silicone for sterilization in medical devices, ensuring the assembly withstands environmental stress effectively.
  4. Choose a Coupling Mechanism
    Opt for threaded connectors for security, push-together for ease, or bayonet-style for balance. Match the mechanism to ruggedness and mating frequency needs, ensuring reliable connections in demanding applications.
  5. Plan Termination Methods
    Decide on factory-terminated or third-party connectors and consider overmolding for bend relief. Ensure compatibility between wires, connectors, and termination to avoid failures, enhancing durability with materials like thermoplastic.
  6. Ensure Regulatory Compliance
    Meet standards like RoHS, UL, and CSA for safety and market acceptance. Obtain compliance certificates from manufacturers to verify adherence, critical for legal and quality assurance in global markets.
  7. Prioritize Quality Assurance
    Work with ISO 9001-certified manufacturers and follow IPC/WHMA-A-620 standards. This ensures high-quality production, categorizing assemblies by reliability needs (e.g., Class 3 for medical), reducing defects.
  8. Design for Manufacturability
    Use standard parts and clear specs to simplify production and cut costs. Avoid over-specification or vague descriptions to prevent errors, ensuring efficient, consistent assembly processes.
  9. Avoid Common Design Mistakes
    Prevent mismatched wire gauges and terminals or unnecessary specific manufacturer callouts. These errors lead to failures or supply issues, so stick to standards and practical component choices.
  10. Seek Expert Review
    Collaborate with cable assembly experts to refine designs. Early reviews catch material or manufacturing issues, ensuring the final product meets performance goals and production feasibility.

FAQs for Custom Cable Assemblies

What is the minimum order quantity for custom assemblies?

It depends on the types of connectors and cables used. MOQ for common types is 200 to 2000 pieces.

Standard lead time for samples is approximately 1 week. For bulk orders, the standard lead time ranges from 3 to 5 weeks.

Samples are typically provided at no cost; however, you’ll be responsible for covering the shipping fees.

For orders under USD 5,000, we recommend paying 100% upfront to avoid extra bank fees. For orders over USD 5,000, you can pay 50% in advance, with the remaining balance due before shipment.

Submit your drawings, sketches, descriptions, or even a basic idea, and we’ll turn it into a reality for you.

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