Custom Molex Cable Assemblies
Submit your drawing or description, and we’ll provide a quote, create samples for your approval, begin production once ordered, and deliver directly to your doorstep.
- Full customization
- Free Sample Support
- 100% Tested
Cusotm Cable Assemblies with Molex Connector
Following only shows some common types. We make custom Molex cable as your specifications!
Start Your Project With a Quote!
Features
Full Customization
Tailor your Molex cable assemblies with customizable cable type, color, size, length, and wire management. Built to your specs, they ensure a perfect fit and peak performance for any project. This flexibility meets unique design needs while preserving functionality and style.
Connector Selection
Pick between original Molex connectors or reliable Molex alternatives. This choice balances cost and quality, ensuring compatibility and performance tailored to your project. Both options deliver precision and dependability for seamless integration.
Free Sample Support
Get free samples of custom Molex cable assemblies to test before production. This ensures the design meets your needs, offering confidence in quality and fit without any upfront risk.
100% Tested
Each Molex cable assembly is fully tested for reliability and performance. Rigorous checks guarantee every unit meets strict standards, delivering defect-free solutions ready for demanding applications.
10 Years Experience
With a decade of expertise, Molex cable assemblies are built with precision and durability. This experience ensures innovative, high-quality solutions trusted across industries for consistent excellence.
600+ Clients Worldwide
Over 600 global clients rely on custom cable assemblies, a testament to their quality and reliability. This broad trust highlights proven success across diverse industries and needs.
Design Tips: Custom Molex Cable Assemblies
Designing custom Molex cable assemblies requires a thoughtful approach to ensure they meet your project’s specific needs. Below are some essential design tips to guide you through the process:
- Design for Functionality
Ensure the cable assembly meets your application’s requirements, including signal integrity, power delivery (check following chart), and data transmission. Consider the electrical demands and performance specifications to avoid issues like signal loss or power inefficiency. - Match Wires to Molex Connectors
Make sure the wires used are applicable to the Molex connector (check following chart). Wires outside the applicable wire range can cause quality problems, such as poor connectivity or unreliable performance. - Consider Environmental Factors
Account for conditions like temperature extremes, moisture, or chemical exposure. Choose materials and designs that enhance durability and maintain performance in these environments. - Optimize for Manufacturability
Simplify the design and use standard components where possible. This reduces production costs and lead times while ensuring consistent fabrication. - Incorporate Strain Relief
Add features like strain relief boots or overmolding to protect the cable and connectors from mechanical stress, preventing damage and extending lifespan. - Plan for Assembly and Installation
Design for easy connection and disconnection, ensuring the assembly fits seamlessly into your system for streamlined installation and maintenance.
Common Molex Conector:
NOTE: wb means wire to board; ww means wire to wire.
| Series Name | Zeakka Alternative | Pin-to-Pin Pitch | Category | Pin rows | Circuit No. | Current (Max) | Voltage (Max) | Applicable Wire (AWG) | Shroud | Lock |
|---|---|---|---|---|---|---|---|---|---|---|
| Pico-EZmate | 1202 | 1.20 mm (0.047 in) | wire to board | single | 2 to 6 | 3 A | 50 V | 30 to 28 | Yes | Yes |
| PicoBlade | 1251 | 1.25 mm (0.049 in) | wire to wire wire to board | single | 2 to 15 | 2.5 A | 125 V | 32 to 26 | Yes | No |
| Picoflex | 2550 | 1.27mm (0.05 in) | wire to board | dual | 4 to 26 | 1.2 A | 250 V | 28 to 26 | No | No |
| Pico-SPOX | 1503 | 1.50 mm (0.059 in) | wire to board | single | 2 to 15 | 2.5 A | 250 V | 30 to 24 | Yes | No |
| MicroBlade | 2003 | 2.0 mm (0.079 in) | wire to board | single | 2 to 15 | 2 A | 125 V | 30 to 24 | Yes | Yes |
| Sherlock | 2004 | 2.0 mm (0.079 in) | wire to board | single | 2 to 15 | 2 A | 125 V | 30 to 24 | Yes | Yes |
| Duraclik | 2009 | 2.0 mm (0.079 in) | wire to board | single | 2 to 15 | 3 A | 125 V | 30 to 22 | Yes | Yes |
| Mini-SPOX | 2502 | 2.0 mm (0.079 in) | wire to board | single | 2 to 15 | 4 A | 250 V | 28 to 22 | Yes | Yes |
| SL Modular | 2544 | 2.54 mm (0.100 in) | wire to wire wire to board | single | 2 to 41 | 3 A | 250 V | 36 to 22 | Yes | Yes |
| C-Grid III | 2545 | 2.54 mm (0.100 in) | wire to board | dual | 2 to 42 | 3 A | 250 V | 28 to 22 | Yes | Yes |
| KK 254 | / | 2.50 mm (0.098 in) | wire to board | single | 2 to 43 | 4 A | 250 V | 30 to 24 | Yes/No | Yes |
| Micro-Fit | 3001 | 3.0 mm (0.118 in) | wire to wire wire to board | single & dual | 2 to 44 | 8.5 A | 600 V | 30 to 18 | Yes | Yes |
| Spox 396 | 3960 | 3.96 mm (0.156 in) | wire to board | single | 2 to 46 | 7 A | 250 V | 24 to 18 | Yes | Yes |
| Mini Fit | 4201 | 4.20 mm (0.165 in) | wire to wire wire to board | single & dual | 2 to 48 | 9 A | 600 V | 28 to 16 | Yes | Yes |
| Mega-Fit | 5701 | 5.7 mm (0.2244in) | wire to wire wire to board | single & dual | 2 to 12 | 30 A | 600 V | 16 to 12 | Yes | Yes |
FAQs for Custom Cable Assemblies
What is the minimum order quantity for custom assemblies?
It depends on the types of connectors and cables used. MOQ for common types is 200 to 2000 pieces.
What is the lead time for sampels and bulk order?
Standard lead time for samples is approximately 1 week. For bulk orders, the standard lead time ranges from 3 to 5 weeks.
What about samples cost & shipping cost for samples?
Samples are typically provided at no cost; however, you’ll be responsible for covering the shipping fees.
What is the payment term?
For orders under USD 5,000, we recommend paying 100% upfront to avoid extra bank fees. For orders over USD 5,000, you can pay 50% in advance, with the remaining balance due before shipment.
How do I specify my requirements for a custom design?
Submit your drawings, sketches, descriptions, or even a basic idea, and we’ll turn it into a reality for you.