Custom Molex Cable Assemblies

Submit your drawing or description, and we’ll provide a quote, create samples for your approval, begin production once ordered, and deliver directly to your doorstep.

  • Full customization
  • Free Sample Support
  • 100% Tested

Cusotm Cable Assemblies with Molex Connector

Following only shows some common types. We make custom Molex cable as your specifications!

molex mini fit cable
molex mini fit cable
micro-fit overmolded cable
micro-fit overmolded cable
braided cable with molex connector
braided cable with molex connector
molex picoblade cable
molex picoblade cable

Start Your Project With a Quote!

Features

Full Customization

Tailor your Molex cable assemblies with customizable cable type, color, size, length, and wire management. Built to your specs, they ensure a perfect fit and peak performance for any project. This flexibility meets unique design needs while preserving functionality and style.

Connector Selection

Pick between original Molex connectors or reliable Molex alternatives. This choice balances cost and quality, ensuring compatibility and performance tailored to your project. Both options deliver precision and dependability for seamless integration.

Free Sample Support

Get free samples of custom Molex cable assemblies to test before production. This ensures the design meets your needs, offering confidence in quality and fit without any upfront risk.

100% Tested

Each Molex cable assembly is fully tested for reliability and performance. Rigorous checks guarantee every unit meets strict standards, delivering defect-free solutions ready for demanding applications.

10 Years Experience

With a decade of expertise, Molex cable assemblies are built with precision and durability. This experience ensures innovative, high-quality solutions trusted across industries for consistent excellence.

600+ Clients Worldwide

Over 600 global clients rely on custom cable assemblies, a testament to their quality and reliability. This broad trust highlights proven success across diverse industries and needs.

Design Tips: Custom Molex Cable Assemblies

Designing custom Molex cable assemblies requires a thoughtful approach to ensure they meet your project’s specific needs. Below are some essential design tips to guide you through the process:

  1. Design for Functionality
    Ensure the cable assembly meets your application’s requirements, including signal integrity, power delivery (check following chart), and data transmission. Consider the electrical demands and performance specifications to avoid issues like signal loss or power inefficiency.
  2. Match Wires to Molex Connectors
    Make sure the wires used are applicable to the Molex connector (check following chart). Wires outside the applicable wire range can cause quality problems, such as poor connectivity or unreliable performance.
  3. Consider Environmental Factors
    Account for conditions like temperature extremes, moisture, or chemical exposure. Choose materials and designs that enhance durability and maintain performance in these environments.
  4. Optimize for Manufacturability
    Simplify the design and use standard components where possible. This reduces production costs and lead times while ensuring consistent fabrication.
  5. Incorporate Strain Relief
    Add features like strain relief boots or overmolding to protect the cable and connectors from mechanical stress, preventing damage and extending lifespan.
  6. Plan for Assembly and Installation
    Design for easy connection and disconnection, ensuring the assembly fits seamlessly into your system for streamlined installation and maintenance.

Common Molex Conector:

NOTE: wb means wire to board; ww means wire to wire.

Series NameZeakka
Alternative
Pin-to-Pin PitchCategoryPin rowsCircuit No.Current (Max)Voltage (Max)Applicable Wire
(AWG)
ShroudLock
Pico-EZmate12021.20 mm
(0.047 in)
wire to boardsingle2 to 63 A50 V30 to 28YesYes
PicoBlade12511.25 mm
(0.049 in)
wire to wire
wire to board
single2 to 152.5 A125 V32 to 26YesNo
Picoflex25501.27mm
(0.05 in)
wire to boarddual4 to 261.2 A250 V28 to 26NoNo
Pico-SPOX15031.50 mm
(0.059 in)
wire to boardsingle2 to 152.5 A250 V30 to 24YesNo
MicroBlade20032.0 mm
(0.079 in)
wire to boardsingle2 to 152 A125 V30 to 24YesYes
Sherlock20042.0 mm
(0.079 in)
wire to boardsingle2 to 152 A125 V30 to 24YesYes
Duraclik20092.0 mm
(0.079 in)
wire to boardsingle2 to 153 A125 V30 to 22YesYes
Mini-SPOX25022.0 mm
(0.079 in)
wire to boardsingle2 to 154 A250 V28 to 22YesYes
SL Modular25442.54 mm
(0.100 in)
wire to wire
wire to board
single2 to 413 A250 V36 to 22YesYes
C-Grid III25452.54 mm
(0.100 in)
wire to boarddual2 to 423 A250 V28 to 22YesYes
KK 254/2.50 mm
(0.098 in)
wire to boardsingle2 to 434 A250 V30 to 24Yes/NoYes
Micro-Fit30013.0 mm
(0.118 in)
wire to wire
wire to board
single & dual2 to 448.5 A600 V30 to 18YesYes
Spox 39639603.96 mm
(0.156 in)
wire to boardsingle2 to 467 A250 V24 to 18YesYes
Mini Fit42014.20 mm
(0.165 in)
wire to wire
wire to board
single & dual2 to 489 A600 V28 to 16YesYes
Mega-Fit57015.7 mm
(0.2244in)
wire to wire
wire to board
single & dual2 to 1230 A600 V16 to 12YesYes

FAQs for Custom Cable Assemblies

What is the minimum order quantity for custom assemblies?

It depends on the types of connectors and cables used. MOQ for common types is 200 to 2000 pieces.

Standard lead time for samples is approximately 1 week. For bulk orders, the standard lead time ranges from 3 to 5 weeks.

Samples are typically provided at no cost; however, you’ll be responsible for covering the shipping fees.

For orders under USD 5,000, we recommend paying 100% upfront to avoid extra bank fees. For orders over USD 5,000, you can pay 50% in advance, with the remaining balance due before shipment.

Submit your drawings, sketches, descriptions, or even a basic idea, and we’ll turn it into a reality for you.

Start Your Project with a Quote

We will get back to you in one business day!

Get a quote

Get a quote

Need Support?

We will get back to you in one business day!