Custom Flat Ribbon Cable Assemblies
From China Manufacturer

Custom Flat Ribbon Cable Configurator

UL 2651 gray – pitch: 1.0mm, 1.27mm, 2.0mm, 2.54mm; AWG: 20-30; circuits: 2-64.

UL 2651 rainbow – pitch: 1.27mm, 2.0mm, 2.54mm; AWG: 22-28; circuits: 2-64.

UL 2678 – pitch: 0.635mm, 1.0mm; AWG: 24-30; circuits: 2-64.

UL 2468 – AWG: 22-28; circuits: 2-12; 300V ac.

UL 20080 – AWG: 22-28; circuits: 2-12; 30V ac.

High temperature ribbon cable

Jacketed & shielded ribbon cable

Glued wire of UL 1007, UL1015, UL1571 or UL 1569 etc.

IDC Socket – pitch: 1.27mm, 2.0mm, 2.54mm; Single-row & dual-row.

IDC plug – pitch: 1.27mm, 2.0mm, 2.54mm; Single-row & dual-row.

D-sub connector

MicroMatch – 1.27mm pitch

IDC box header

IDC ejector header

For more orientation option, please contact us

Just fill the name, email and message field, if you have a complex ribbon cable assembly to quote, or you have drawings, or you just don’t want to fill the details.

Testimonial

A stellar experience with zeakka’s custom ribbon cable assemblies

I have been working with Zeakka for ribbon cable assemblies and I'm extremely satisfied with the quality and customization options. Their expertise in the field made the ordering process effortless.

Andrew

Business Owner

What is ribbon cable assembly?

A ribbon cable assembly refers to a complete wiring solution that uses a ribbon cable as its core component. A ribbon cable assembly typically consists of a length of ribbon cable with connectors attached at one end or both ends to facilitate easy connection to other electrical components or devices.

Ribbon cable assemblies are commonly used in a variety of electronic devices, such as computers, printers, and industrial equipment, due to their high flexibility, ease of installation, and reliability.

What is the MOQ of our custom flat ribbon cable asembly?

We will let you know the MOQ once we get your detailed requirements. Usually the MOQ is 200 – 1000 pieces based on different requirements.

What are common ribbon cable specifications?

Ribbon cables are terminated by IDC (insulation displacement connector) or crimp style terminal.

Standard ribbon cables types are UL 2651, UL2678, UL 2468, UL 20080. They are normally used with IDC.

There are also ribbon cables that are made by gluing discrete wires (like UL 1007, UL 1015, UL 1569) together parallel.

Follow are specifications of different types of ribbon cable.

Rating: 105 deg C, 300 Vac, Horizontal flame.

Conductor: 36 AWG – 14 AWG, solid or stranded.

Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)	conductor				insulator
	AWG	Cores	OD (mm)	Composition No/size(mm)	thickness (mm)	OD (mm)
2.54	28	2-64	0.30	7/0.127	0.26	0.9
2.54	26	2-64	0.49	7/0.16	0.26	1.0
2.54	24	2-50	0.61	11/0.16	0.30	1.2
2.54	22	2-30	0.76	17/0.16	0.30	1.36
2.54	20	2-20	0.94	21/0.178	0.33	1.6
2.0	28	2-64	0.30	7/0.127	0.26	0.9
2.0	26	2-64	0.49	7/0.16	0.26	1.0
2.0	24	2-50	0.61	11/0.16	0.30	1.2
2.0	22	2-30	0.76	17/0.16	0.30	1.36
2.0	20	2-20	0.94	21/0.178	0.33	1.6
1.27	30	2-64	0.30	7/0.10	0.26	0.85
1.27	28	2-64	0.39	7/0.127	0.26	0.9
1.27	26	2-64	0.49	7/0.16	0.26	1.0
1.27	24	2-64	0.61	11/0.16	0.30	1.2
1.0	30	2-64	0.30	7/0.10	0.26	0.85
1.0	28	2-64	0.39	7/0.127	0.26	0.9
1.0	26	2-64	0.49	7/0.16	0.26	1.0

Rating: 105 deg C, 300 Vac, Horizontal flame.

Conductor: 36 AWG – 14 AWG, solid or stranded.

Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)	conductor				insulator
	AWG	Cores	OD (mm)	Composition No/size(mm)	thickness (mm)	OD (mm)
2.54	28	2-34	0.39	7/0.127	0.26	0.95
2.54	26	2-34	0.49	7/0.16	0.26	1.0
2.54	24	2-30	0.61	11/0.16	0.30	1.2
2.54	22	2-20	0.76	17/0.16	0.30	1.36
2.0	28	2-40	0.39	7/0.127	0.26	0.95
2.0	26	2-40	0.49	7/0.16	0.26	1.0
2.0	24	2-30	0.61	11/0.16	0.30	1.2
2.0	22	2-20	0.76	17/0.16	0.30	1.36
1.27	28	2-64	0.39	7/0.127	0.26	0.95
1.27	26	2-64	0.49	7/0.16	0.26	1.0
1.27	24	2-64	0.61	11/0.16	0.30	1.2

Rating: 105 deg C, 150 Vac, Horizontal flame.

Conductor: 36 AWG – 20 AWG, solid or stranded.

Insulation: Extruded or heat laminated PVC, 6 mils min at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)	conductor				insulator
	AWG	Cores	OD (mm)	Composition No/size(mm)	thickness (mm)	OD (mm)
0.635	30	2-64	0.30	7/0.10	0.18	0.68
1.0	28	2-64	0.39	7/0.127	0.18	0.75
1.0	26	2-64	0.49	7/0.16	0.18	0.85
1.0	24	2-50	0.61	11/0.16	0.20	1.0

Rating: 80 deg C, 300 Vac, Horizontal flame. Optional – 60 or 80 deg C Oil.

Conductor: 2-150, Nos. 32-16 AWG. Tinned or bare, solld or stranded copper, conductars laid parallel and in one plane. Same or mixed AWG.

Insulation: Extruded PVC，15 mils minimum average thickness, 13 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring.

Pitch (mm)	conductor				insulator
	AWG	Cores	OD (mm)	Composition No/size(mm)	thickness (mm)	OD (mm)
1.3	28	2-12	0.39	7/0.127	0.45	1.3
1.5	26	2-12	0.49	7/0.16	0.46	1.4
1.5	24	2-12	0.61	11/0.16	0.45	1.5
1.7	22	2-12	0.76	17/0.16	0.47	1.7

Rating: 60, 80, 90 or 105 deg C, 30 Vac, VW-1 flame.

Conductor: 40AWG minimum.

Insulation: Extruded PVC, 2 mils min average, 100 mils max. May be solid or cellular with or without irradiation.

Standard: Appliance Wiring Material UL 758.

Use: Internal Wiring of Class 2 Circuits in Audio, Video and Electronic Equipment.

Pitch (mm)	conductor				insulator
	AWG	Cores	OD (mm)	Composition No/size(mm)	thickness (mm)	OD (mm)
1.6	22	2	0.76	17/0.16	0.38	1.6
1.7	22	3-12	0.76	17/0.16	0.38	1.6
1.4	24	2	0.61	11/0.16	0.38	1.4
1.5	24	3-12	0.61	11/0.16	0.38	1.4
1.3	26	2	0.48	7/0.16	0.38	1.3
1.4	26	3-12	0.48	7/0.16	0.38	1.3
1.2	28	2	0.38	7/0.127	0.38	1.2
1.26	28	3-12	0.38	7/0.127	0.38	1.25

What are ribbon cable benefits compared to other types of cables or wires?

Space-saving design: Flat ribbon cables are designed to take up less space than round cables, making them ideal for use in applications where space is at a premium.
Easy to route and manage: Flat ribbon cables are often easier to route and manage than round cables, especially in tight spaces or where multiple cables need to be bundled together.
High-density connections: Because flat ribbon cables can have a large number of conductors in a small space, they are ideal for applications that require high-density connections, such as data transfer, power distribution, or signal transmission.
Low profile: Flat ribbon cables have a low profile, which makes them ideal for use in applications where height or thickness is a concern, such as in laptops or other portable electronic devices.
Flexible: Flat ribbon cables are often highly flexible, which makes them easy to install and route around corners or tight bends.
Cost-effective: Flat ribbon cables are often less expensive than other types of cables or wires, making them an attractive choice for applications where cost is a consideration.
Reliable: Flat ribbon cables are often designed to be highly reliable and durable, with features such as high-quality insulation, shielding, and strain relief to prevent damage or failure over time.

What to consider when selecting the right ribbon cable assemblies?

When selecting the right ribbon cable assemblies for your specific application, there are several factors to consider, including:

Pitch: The pitch, or spacing between conductors, is an important factor to consider when selecting ribbon cable assemblies. A smaller pitch will provide higher-density connections, but may also increase the risk of crosstalk or interference.
Number of Conductors: The number of conductors in a ribbon cable assembly will depend on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate number of conductors for your needs.
AWG Size: The American Wire Gauge (AWG) size of a ribbon cable assembly refers to the diameter of the individual wires within the cable. The larger the AWG number, the smaller the wire diameter. Be sure to select a ribbon cable assembly with the appropriate AWG size for your power or signal requirements.
Length: The length of the ribbon cable assembly will depend on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate length for your needs.
Flexibility: The flexibility of a ribbon cable assembly can be an important consideration, especially if the cable needs to be routed around corners or tight spaces.
Environment: The environment in which the ribbon cable assembly will be used is also an important consideration. Be sure to select a ribbon cable assembly that is appropriate for the temperature, humidity, and other environmental factors of your application.
Connector Type: The type of connector used in a ribbon cable assembly can vary depending on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate connector type for your needs.

Overall, it is important to carefully consider each of these factors when selecting the right ribbon cable assemblies for your specific application, to ensure reliable and efficient performance.

How to ensure the quality of custom flat ribbon cable assembly?

Design review

The design of the ribbon cable assembly should be reviewed by experienced engineers to ensure that it is optimized for the specific application and that all components are compatible and properly specified. There are 6 steps to design a quality ribbon cable assembly.

Determine the requirements
Select the cable
Select the connectors
Determine the strain relief
Verify the electrical performance
Verify the mechanical performance

Manufacturing processes

Ribbon cable manufacturing can be done manually and automatically. The manufacturing processes for the ribbon cable assembly should be carefully controlled and monitored to ensure that they are consistent and repeatable.

The choice between manual and automated ribbon cable assembly methods will depend on the production needs and budget constraints of each project. While manual assembly may be a more affordable and flexible option for smaller-scale production runs, automated assembly can provide significant efficiencies and higher quality for larger quantities.

Inspection and testing

The ribbon cable assembly should be inspected and tested throughout the manufacturing process to ensure that it meets the required quality standards. This may include visual inspections, electrical testing, and mechanical testing to verify that the assembly is functioning as expected. Here are a few common methods:

Visual inspection
Electrical testing
Mechanical testing
Environmental testing
End-to-end testing

Traceability

The ribbon cable assembly should be tracked and recorded throughout the manufacturing process to ensure that it can be traced back to its specific manufacturing batch or lot number if needed.

Quality management system

A Quality Management System (QMS) is a formalized system that documents the policies, procedures, and processes that a supplier has in place to ensure that their products and services consistently meet customer and regulatory requirements. Here are some specific aspects of a QMS that are relevant to ensuring the quality of ribbon cable assemblies:

What are customization options of custom ribbon cable assemblies?

As a buyer looking for a supplier of ribbon cable assemblies, you may require customization options to ensure that the cable assemblies meet your specific needs. Some customization options that you may consider include:

Length: Ribbon cable assemblies can be customized to meet your exact length requirements, ensuring that they fit perfectly in your application.
Pitch: The pitch, or spacing between conductors, can be customized to meet your specific requirements.
Number of conductors: You can specify the exact number of conductors you need in your ribbon cable assembly, ensuring that it is tailored to your application.
Connector type: The type of connector used on the ribbon cable assembly can be customized to meet your specific requirements, whether it is a male or female connector, or a specific type of connector.
Wire gauge: You can specify the wire gauge, or thickness, of the conductors in your ribbon cable assembly to meet your specific requirements.
Color coding: The color of the insulation on the conductors can be customized to match your specific color coding needs.
Shielding: If your application requires it, the ribbon cable assembly can be customized to include shielding to protect against electromagnetic interference.
Strain relief: Ribbon cable assemblies can be customized to include strain relief features that help to protect the cable from damage due to bending or pulling.
Labeling: You can specify the labeling on your ribbon cable assembly to ensure that it is easy to identify and track.

Overall, these customization options can help you to get the exact ribbon cable assembly you need to meet your specific application requirements.

How to lower cost of custom ribbon cable assembly?

Lowering the cost of custom ribbon cable assembly can be a complex process, but there are several strategies that can help achieve this goal without compromising quality or performance.

Simplify the design: A complex design with multiple bends and twists can increase the manufacturing cost of a ribbon cable assembly. Simplifying the design and reducing the number of bends and twists can lower the cost of production.
Reduce the number of conductors: A ribbon cable assembly with a high number of conductors can be more expensive to manufacture than a cable with fewer conductors. Reducing the number of conductors to the minimum required for the application can lower the cost.
Use standard connectors: Custom connectors can be expensive to manufacture, so using standard connectors that are readily available can lower the cost of a ribbon cable assembly.
Optimize the length: Ribbon cable assemblies are often sold by the meter, so optimizing the length of the cable to the exact requirements of the application can reduce waste and lower the cost.
Consider different materials: The materials used to manufacture a ribbon cable assembly can have a significant impact on the cost. Consider different materials options, such as different types of insulation or shielding, to find a balance between cost and performance.
Negotiate pricing: Buyers can often negotiate pricing with their supplier, particularly if they are ordering in bulk or have a long-term contract in place.
Consider offshore production: Offshore production can often offer lower labor costs, which can translate into lower overall production costs for a custom ribbon cable assembly.

Overall, by simplifying the design, reducing the number of conductors, using standard connectors, optimizing the length, considering different materials, negotiating pricing, and potentially considering offshore production, buyers can lower the cost of a custom ribbon cable assembly without sacrificing performance or quality.

How to avoid delay of shipment?

Here are a few tips for avoiding delays in shipment of ribbon cable assemblies:

Plan ahead: To avoid delays, it is important to plan ahead and order ribbon cable assemblies well in advance of when they are needed. This will allow for any unforeseen delays or issues to be addressed before the deadline.
Confirm delivery dates: Make sure to confirm the delivery dates with the supplier and provide any necessary information, such as delivery address or special delivery instructions, to avoid any delays.
Address any issues promptly: If any issues or concerns arise during the production or delivery process, address them promptly with the supplier to minimize any potential delays.
Maintain clear communication: Maintain clear and open communication with the supplier throughout the process to ensure that everyone is on the same page and any issues can be addressed quickly.
Work with a reliable supplier: Finally, working with a reliable supplier who has a proven track record of delivering quality products on time can help to avoid delays in shipment. Do your research and choose a supplier with a good reputation in the industry.

By following these tips, you can help to minimize the risk of delays in the shipment of ribbon cable assemblies and ensure that they arrive on time and in good condition.

What technical support do we offer?

Engineering expertise: The supplier’s engineering team can provide you with technical expertise and advice on the design of your ribbon cable assembly. They can work with you to choose the right materials, conductors, and connectors for your application and ensure that the assembly meets your specific requirements.
Prototype development: The supplier can develop and produce a prototype ribbon cable assembly based on your design specifications. This allows you to test and evaluate the assembly before moving forward with full production.
Testing and validation: The supplier can perform testing and validation of the ribbon cable assembly to ensure that it meets your specific requirements and industry standards. This can include electrical testing, environmental testing, and other types of validation.
Design optimization: The supplier can help you optimize the design of your ribbon cable assembly for maximum performance and reliability. They can identify potential areas of improvement and suggest design changes to improve the assembly’s functionality.
Failure analysis: If you experience issues with your ribbon cable assembly, the supplier can perform failure analysis to determine the root cause of the problem. They can then suggest corrective actions to prevent future failures.
Documentation and support: The supplier can provide you with detailed documentation and support for your ribbon cable assembly, including technical drawings, specifications, and operating instructions. They can also provide ongoing support and troubleshooting assistance as needed.

As a ribbon cable assembly supplier, we provide engineering expertise, prototype development, testing and validation, design optimization, failure analysis, and documentation and support. To help ensure that the ribbon cable assembly meets the your specific requirements and performs reliably over the long term.

Frequently Asked Questions

Can I get free samples?

In most cases, you can get free samples. But you will be responsible for shipping.

What are payment options?

For a small amount (less than USD600) you can pay by PayPal. We also accept Western Union. For more than USD600, you can pay by bank. And we do offer OA credit for clients who work with us for years on a regular basis.

What is the lead time?

Standard lead time is 3 weeks.

Can you ship my order to my door?

Yes, we can. Whether you choose to use express (DHL, FedEx, UPS, TNT), air shipping, ocean shipping or train shipping. We work with our shipping partners to deliver your order to your door.

What is the HS code of ribbon cable assembly

We normmaly use 854442 for customs declaration.

Get Custom Ribbon Cable Assemblies Hassle-Free

1. Inquiry & quote

Let us know your requirements and quantity. We will send you quote for your review.

2. Sample inspection

Review the samples. Share you idea to improve, or approve for production.

3. Order & production

Sign and pay a contract for production, we begin production when payment is made.

4. Shipping

You arrange to pick up at our factory or we send the shipment to your port or to your door.

Custom Flat Ribbon Cable Assemblies
From China Manufacturer

Custom Flat Ribbon Cable Configurator