Custom Flat Ribbon Cable Assemblies

Precision-engineered ribbon cable assemblies designed to optimize space, enhance performance, and meet your exact specifications

  • Competitive Pricing
  • Low Minimum Order Quantity
  • Fast Delivery
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Common Ribbon Cable Assemblies

By ribbon cable connector types

IDC socket

with IDC socket

IDC plug

with IDC plug

D-sub connector

with D-Sub connector

IDC box header

with IDC box header

MicroMatch

with MicroMatch connector

Ribbon Cable Types

UL2651
UL2651 Gray

pitch: 1.0mm, 1.27mm, 2.0mm, 2.54mm; AWG: 20-30; circuits: 2-64.

UL2651 rainbow
UL2651 rainbow

pitch: 1.27mm, 2.0mm, 2.54mm; AWG: 22-28; circuits: 2-64.

UL2678

pitch: 0.635mm, 1.0mm; AWG: 24-30; circuits: 2-64.

UL 2468

AWG: 22-28; circuits: 2-12; 300V ac.

UL20080
UL 20080

AWG: 22-28; circuits: 2-12; 30V ac.

high temperature ribbon cable
High temperature ribbon cable
shielded ribbon cable
Jacketed & shielded ribbon cable
glued wires
Glued wire of UL 1007, UL1015, UL1571 or UL 1569 etc.

Testimonial

A stellar experience with zeakka’s custom ribbon cable assemblies

I have been working with Zeakka for ribbon cable assemblies and I'm extremely satisfied with the quality and customization options. Their expertise in the field made the ordering process effortless.
Andrew
Andrew
Business Owner

Table of Contents

What is ribbon cable assembly?

A ribbon cable assembly refers to a complete wiring solution that uses a ribbon cable as its core component. A ribbon cable assembly typically consists of a length of ribbon cable with connectors attached at one end or both ends to facilitate easy connection to other electrical components or devices.

Ribbon cable assemblies are commonly used in a variety of electronic devices, such as computers, printers, and industrial equipment, due to their high flexibility, ease of installation, and reliability.

What is the MOQ of our custom flat ribbon cable asembly?

We will let you know the MOQ once we get your detailed requirements. Usually the MOQ is 200 – 1000 pieces based on different requirements.

What are common ribbon cable specifications?

Ribbon cables are terminated by IDC (insulation displacement connector) or crimp style terminal.

Standard ribbon cables types are UL 2651, UL2678, UL 2468, UL 20080. They are normally used with IDC.

There are also ribbon cables that are made by gluing discrete wires (like UL 1007, UL 1015, UL 1569) together parallel.

Follow are specifications of different types of ribbon cable.

UL2651

Rating: 105 deg C, 300 Vac, Horizontal flame.

Conductor: 36 AWG – 14 AWG, solid or stranded.

Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)conductorinsulator
AWGCoresOD (mm)Composition
No/size(mm)		thickness
(mm)		OD (mm)
2.54282-640.307/0.1270.260.9
2.54262-640.497/0.160.261.0
2.54242-500.6111/0.160.301.2
2.54222-300.7617/0.160.301.36
2.54202-200.9421/0.1780.331.6
2.0282-640.307/0.1270.260.9
2.0262-640.497/0.160.261.0
2.0242-500.6111/0.160.301.2
2.0222-300.7617/0.160.301.36
2.0202-200.9421/0.1780.331.6
1.27302-640.307/0.100.260.85
1.27282-640.397/0.1270.260.9
1.27262-640.497/0.160.261.0
1.27242-640.6111/0.160.301.2
1.0302-640.307/0.100.260.85
1.0282-640.397/0.1270.260.9
1.0262-640.497/0.160.261.0

UL2651 rainbow

Rating: 105 deg C, 300 Vac, Horizontal flame.

Conductor: 36 AWG – 14 AWG, solid or stranded.

Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)conductorinsulator
AWGCoresOD (mm)Composition
No/size(mm)		thickness
(mm)		OD (mm)
2.54282-340.397/0.1270.260.95
2.54262-340.497/0.160.261.0
2.54242-300.6111/0.160.301.2
2.54222-200.7617/0.160.301.36
2.0282-400.397/0.1270.260.95
2.0262-400.497/0.160.261.0
2.0242-300.6111/0.160.301.2
2.0222-200.7617/0.160.301.36
1.27282-640.397/0.1270.260.95
1.27262-640.497/0.160.261.0
1.27242-640.6111/0.160.301.2

UL2678

Rating: 105 deg C, 150 Vac, Horizontal flame.

Conductor: 36 AWG – 20 AWG, solid or stranded.

Insulation: Extruded or heat laminated PVC, 6 mils min at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring of Electronic equipment.

Pitch (mm)conductorinsulator
AWGCoresOD (mm)Composition
No/size(mm)		thickness
(mm)		OD (mm)
0.635302-640.307/0.100.180.68
1.0282-640.397/0.1270.180.75
1.0262-640.497/0.160.180.85
1.0242-500.6111/0.160.201.0

UL2468

Rating: 80 deg C, 300 Vac, Horizontal flame. Optional – 60 or 80 deg C Oil.

Conductor: 2-150, Nos. 32-16 AWG. Tinned or bare, solld or stranded copper, conductars laid parallel and in one plane. Same or mixed AWG.

Insulation: Extruded PVC，15 mils minimum average thickness, 13 mils minimum thickness at any point.

Standard: Appliance Wiring Material UL 758.

Use: Internal wiring.

Pitch (mm)conductorinsulator
AWGCoresOD (mm)Composition
No/size(mm)		thickness
(mm)		OD (mm)
1.3282-120.397/0.1270.451.3
1.5262-120.497/0.160.461.4
1.5242-120.6111/0.160.451.5
1.7222-120.7617/0.160.471.7

UL20080

Rating: 60, 80, 90 or 105 deg C, 30 Vac, VW-1 flame.

Conductor: 40AWG minimum.

Insulation: Extruded PVC, 2 mils min average, 100 mils max. May be solid or cellular with or without irradiation.

Standard: Appliance Wiring Material UL 758.

Use: Internal Wiring of Class 2 Circuits in Audio, Video and Electronic Equipment.

Pitch (mm)conductorinsulator
AWGCoresOD (mm)Composition
No/size(mm)		thickness
(mm)		OD (mm)
1.62220.7617/0.160.381.6
1.7223-120.7617/0.160.381.6
1.42420.6111/0.160.381.4
1.5243-120.6111/0.160.381.4
1.32620.487/0.160.381.3
1.4263-120.487/0.160.381.3
1.22820.387/0.1270.381.2
1.26283-120.387/0.1270.381.25

What are ribbon cable benefits compared to other types of cables or wires?

  1. Space-saving design: Flat ribbon cables are designed to take up less space than round cables, making them ideal for use in applications where space is at a premium.
  2. Easy to route and manage: Flat ribbon cables are often easier to route and manage than round cables, especially in tight spaces or where multiple cables need to be bundled together.
  3. High-density connections: Because flat ribbon cables can have a large number of conductors in a small space, they are ideal for applications that require high-density connections, such as data transfer, power distribution, or signal transmission.
  4. Low profile: Flat ribbon cables have a low profile, which makes them ideal for use in applications where height or thickness is a concern, such as in laptops or other portable electronic devices.
  5. Flexible: Flat ribbon cables are often highly flexible, which makes them easy to install and route around corners or tight bends.
  6. Cost-effective: Flat ribbon cables are often less expensive than other types of cables or wires, making them an attractive choice for applications where cost is a consideration.
  7. Reliable: Flat ribbon cables are often designed to be highly reliable and durable, with features such as high-quality insulation, shielding, and strain relief to prevent damage or failure over time.

What to consider when selecting the right ribbon cable assemblies?

When selecting the right ribbon cable assemblies for your specific application, there are several factors to consider, including:

  1. Pitch: The pitch, or spacing between conductors, is an important factor to consider when selecting ribbon cable assemblies. A smaller pitch will provide higher-density connections, but may also increase the risk of crosstalk or interference.
  2. Number of Conductors: The number of conductors in a ribbon cable assembly will depend on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate number of conductors for your needs.
  3. AWG Size: The American Wire Gauge (AWG) size of a ribbon cable assembly refers to the diameter of the individual wires within the cable. The larger the AWG number, the smaller the wire diameter. Be sure to select a ribbon cable assembly with the appropriate AWG size for your power or signal requirements.
  4. Length: The length of the ribbon cable assembly will depend on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate length for your needs.
  5. Flexibility: The flexibility of a ribbon cable assembly can be an important consideration, especially if the cable needs to be routed around corners or tight spaces.
  6. Environment: The environment in which the ribbon cable assembly will be used is also an important consideration. Be sure to select a ribbon cable assembly that is appropriate for the temperature, humidity, and other environmental factors of your application.
  7. Connector Type: The type of connector used in a ribbon cable assembly can vary depending on the specific application and requirements. Be sure to select a ribbon cable assembly with the appropriate connector type for your needs.

Overall, it is important to carefully consider each of these factors when selecting the right ribbon cable assemblies for your specific application, to ensure reliable and efficient performance.

What are customization options of custom ribbon cable assemblies?

As a buyer looking for a supplier of ribbon cable assemblies, you may require customization options to ensure that the cable assemblies meet your specific needs. Some customization options that you may consider include:

  1. Length: Ribbon cable assemblies can be customized to meet your exact length requirements, ensuring that they fit perfectly in your application.
  2. Pitch: The pitch, or spacing between conductors, can be customized to meet your specific requirements.
  3. Number of conductors: You can specify the exact number of conductors you need in your ribbon cable assembly, ensuring that it is tailored to your application.
  4. Connector type: The type of connector used on the ribbon cable assembly can be customized to meet your specific requirements, whether it is a male or female connector, or a specific type of connector.
  5. Wire gauge: You can specify the wire gauge, or thickness, of the conductors in your ribbon cable assembly to meet your specific requirements.
  6. Color coding: The color of the insulation on the conductors can be customized to match your specific color coding needs.
  7. Shielding: If your application requires it, the ribbon cable assembly can be customized to include shielding to protect against electromagnetic interference.
  8. Strain relief: Ribbon cable assemblies can be customized to include strain relief features that help to protect the cable from damage due to bending or pulling.
  9. Labeling: You can specify the labeling on your ribbon cable assembly to ensure that it is easy to identify and track.

Overall, these customization options can help you to get the exact ribbon cable assembly you need to meet your specific application requirements.

What technical support do we offer?

  1. Engineering expertise: The supplier’s engineering team can provide you with technical expertise and advice on the design of your ribbon cable assembly. They can work with you to choose the right materials, conductors, and connectors for your application and ensure that the assembly meets your specific requirements.
  2. Prototype development: The supplier can develop and produce a prototype ribbon cable assembly based on your design specifications. This allows you to test and evaluate the assembly before moving forward with full production.
  3. Testing and validation: The supplier can perform testing and validation of the ribbon cable assembly to ensure that it meets your specific requirements and industry standards. This can include electrical testing, environmental testing, and other types of validation.
  4. Design optimization: The supplier can help you optimize the design of your ribbon cable assembly for maximum performance and reliability. They can identify potential areas of improvement and suggest design changes to improve the assembly’s functionality.
  5. Failure analysis: If you experience issues with your ribbon cable assembly, the supplier can perform failure analysis to determine the root cause of the problem. They can then suggest corrective actions to prevent future failures.
  6. Documentation and support: The supplier can provide you with detailed documentation and support for your ribbon cable assembly, including technical drawings, specifications, and operating instructions. They can also provide ongoing support and troubleshooting assistance as needed.

As a ribbon cable assembly supplier,  we provide engineering expertise, prototype development, testing and validation, design optimization, failure analysis, and documentation and support. To help ensure that the ribbon cable assembly meets the your specific requirements and performs reliably over the long term.

Frequently Asked Questions

In most cases, you can get free samples. But you will be responsible for shipping.

For a small amount  (less than USD600) you can pay by PayPal. We also accept Western Union. For more than USD600, you can pay by bank. And we do offer OA credit for clients who work with us for years on a regular basis.

Standard lead time is 3 weeks. 

Yes, we can. Whether you choose to use express (DHL, FedEx, UPS, TNT), air shipping, ocean shipping or train shipping. We work with our shipping partners to deliver your order to your door.

We normmaly use 854442 for customs declaration.

Get Custom Ribbon Cable Assemblies Hassle-Free

Let us know your requirements and quantity. We will send you quote for your review.

Review the samples. Share you idea to improve, or approve for production.

Sign and pay a contract for production, we begin production when payment is made.

You arrange to pick up at our factory or we send the shipment to your port or to your door.

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Zeakka Electronics

We are a professional supplier of connectors and custom cable assemblies in China, we help you streamline your operations and maximize your efficiency. 

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Contact Us

  • sales@zeakka.com
  • Room 606, No.93 of Gangkou 2nd road, Pengjiang district, Jiangmen city,Guangdong province,China
  • 008613316704586 (WhatsApp/Wechat)

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