UL 2651 gray – pitch: 1.0mm, 1.27mm, 2.0mm, 2.54mm; AWG: 20-30; circuits: 2-64.
UL 2651 rainbow – pitch: 1.27mm, 2.0mm, 2.54mm; AWG: 22-28; circuits: 2-64.
UL 2678 – pitch: 0.635mm, 1.0mm; AWG: 24-30; circuits: 2-64.
UL 2468 – AWG: 22-28; circuits: 2-12; 300V ac.
UL 20080 – AWG: 22-28; circuits: 2-12; 30V ac.
High temperature ribbon cable
Jacketed & shielded ribbon cable
Glued wire of UL 1007, UL1015, UL1571 or UL 1569 etc.
IDC Socket – pitch: 1.27mm, 2.0mm, 2.54mm; Single-row & dual-row.
IDC plug – pitch: 1.27mm, 2.0mm, 2.54mm; Single-row & dual-row.
D-sub connector
MicroMatch – 1.27mm pitch
IDC box header
IDC ejector header
For more orientation option, please contact us
Just fill the name, email and message field, if you have a complex ribbon cable assembly to quote, or you have drawings, or you just don’t want to fill the details.
A stellar experience with zeakka’s custom ribbon cable assemblies
A ribbon cable assembly refers to a complete wiring solution that uses a ribbon cable as its core component. A ribbon cable assembly typically consists of a length of ribbon cable with connectors attached at one end or both ends to facilitate easy connection to other electrical components or devices.
Ribbon cable assemblies are commonly used in a variety of electronic devices, such as computers, printers, and industrial equipment, due to their high flexibility, ease of installation, and reliability.
We will let you know the MOQ once we get your detailed requirements. Usually the MOQ is 200 – 1000 pieces based on different requirements.
Ribbon cables are terminated by IDC (insulation displacement connector) or crimp style terminal.
Standard ribbon cables types are UL 2651, UL2678, UL 2468, UL 20080. They are normally used with IDC.
There are also ribbon cables that are made by gluing discrete wires (like UL 1007, UL 1015, UL 1569) together parallel.
Follow are specifications of different types of ribbon cable.
Rating: 105 deg C, 300 Vac, Horizontal flame.
Conductor: 36 AWG – 14 AWG, solid or stranded.
Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.
Standard: Appliance Wiring Material UL 758.
Use: Internal wiring of Electronic equipment.
Pitch (mm) | conductor | insulator | ||||
---|---|---|---|---|---|---|
AWG | Cores | OD (mm) | Composition No/size(mm) | thickness (mm) | OD (mm) | |
2.54 | 28 | 2-64 | 0.30 | 7/0.127 | 0.26 | 0.9 |
2.54 | 26 | 2-64 | 0.49 | 7/0.16 | 0.26 | 1.0 |
2.54 | 24 | 2-50 | 0.61 | 11/0.16 | 0.30 | 1.2 |
2.54 | 22 | 2-30 | 0.76 | 17/0.16 | 0.30 | 1.36 |
2.54 | 20 | 2-20 | 0.94 | 21/0.178 | 0.33 | 1.6 |
2.0 | 28 | 2-64 | 0.30 | 7/0.127 | 0.26 | 0.9 |
2.0 | 26 | 2-64 | 0.49 | 7/0.16 | 0.26 | 1.0 |
2.0 | 24 | 2-50 | 0.61 | 11/0.16 | 0.30 | 1.2 |
2.0 | 22 | 2-30 | 0.76 | 17/0.16 | 0.30 | 1.36 |
2.0 | 20 | 2-20 | 0.94 | 21/0.178 | 0.33 | 1.6 |
1.27 | 30 | 2-64 | 0.30 | 7/0.10 | 0.26 | 0.85 |
1.27 | 28 | 2-64 | 0.39 | 7/0.127 | 0.26 | 0.9 |
1.27 | 26 | 2-64 | 0.49 | 7/0.16 | 0.26 | 1.0 |
1.27 | 24 | 2-64 | 0.61 | 11/0.16 | 0.30 | 1.2 |
1.0 | 30 | 2-64 | 0.30 | 7/0.10 | 0.26 | 0.85 |
1.0 | 28 | 2-64 | 0.39 | 7/0.127 | 0.26 | 0.9 |
1.0 | 26 | 2-64 | 0.49 | 7/0.16 | 0.26 | 1.0 |
Rating: 105 deg C, 300 Vac, Horizontal flame.
Conductor: 36 AWG – 14 AWG, solid or stranded.
Insulation: Extruded PVC or heat laminated PVC, 9 mils minimum average thickness, 7 mils minimum thickness at any point.
Standard: Appliance Wiring Material UL 758.
Use: Internal wiring of Electronic equipment.
Pitch (mm) | conductor | insulator | ||||
---|---|---|---|---|---|---|
AWG | Cores | OD (mm) | Composition No/size(mm) | thickness (mm) | OD (mm) | |
2.54 | 28 | 2-34 | 0.39 | 7/0.127 | 0.26 | 0.95 |
2.54 | 26 | 2-34 | 0.49 | 7/0.16 | 0.26 | 1.0 |
2.54 | 24 | 2-30 | 0.61 | 11/0.16 | 0.30 | 1.2 |
2.54 | 22 | 2-20 | 0.76 | 17/0.16 | 0.30 | 1.36 |
2.0 | 28 | 2-40 | 0.39 | 7/0.127 | 0.26 | 0.95 |
2.0 | 26 | 2-40 | 0.49 | 7/0.16 | 0.26 | 1.0 |
2.0 | 24 | 2-30 | 0.61 | 11/0.16 | 0.30 | 1.2 |
2.0 | 22 | 2-20 | 0.76 | 17/0.16 | 0.30 | 1.36 |
1.27 | 28 | 2-64 | 0.39 | 7/0.127 | 0.26 | 0.95 |
1.27 | 26 | 2-64 | 0.49 | 7/0.16 | 0.26 | 1.0 |
1.27 | 24 | 2-64 | 0.61 | 11/0.16 | 0.30 | 1.2 |
Rating: 105 deg C, 150 Vac, Horizontal flame.
Conductor: 36 AWG – 20 AWG, solid or stranded.
Insulation: Extruded or heat laminated PVC, 6 mils min at any point.
Standard: Appliance Wiring Material UL 758.
Use: Internal wiring of Electronic equipment.
Pitch (mm) | conductor | insulator | ||||
---|---|---|---|---|---|---|
AWG | Cores | OD (mm) | Composition No/size(mm) | thickness (mm) | OD (mm) | |
0.635 | 30 | 2-64 | 0.30 | 7/0.10 | 0.18 | 0.68 |
1.0 | 28 | 2-64 | 0.39 | 7/0.127 | 0.18 | 0.75 |
1.0 | 26 | 2-64 | 0.49 | 7/0.16 | 0.18 | 0.85 |
1.0 | 24 | 2-50 | 0.61 | 11/0.16 | 0.20 | 1.0 |
Rating: 80 deg C, 300 Vac, Horizontal flame. Optional – 60 or 80 deg C Oil.
Conductor: 2-150, Nos. 32-16 AWG. Tinned or bare, solld or stranded copper, conductars laid parallel and in one plane. Same or mixed AWG.
Insulation: Extruded PVC,15 mils minimum average thickness, 13 mils minimum thickness at any point.
Standard: Appliance Wiring Material UL 758.
Use: Internal wiring.
Pitch (mm) | conductor | insulator | ||||
---|---|---|---|---|---|---|
AWG | Cores | OD (mm) | Composition No/size(mm) | thickness (mm) | OD (mm) | |
1.3 | 28 | 2-12 | 0.39 | 7/0.127 | 0.45 | 1.3 |
1.5 | 26 | 2-12 | 0.49 | 7/0.16 | 0.46 | 1.4 |
1.5 | 24 | 2-12 | 0.61 | 11/0.16 | 0.45 | 1.5 |
1.7 | 22 | 2-12 | 0.76 | 17/0.16 | 0.47 | 1.7 |
Rating: 60, 80, 90 or 105 deg C, 30 Vac, VW-1 flame.
Conductor: 40AWG minimum.
Insulation: Extruded PVC, 2 mils min average, 100 mils max. May be solid or cellular with or without irradiation.
Standard: Appliance Wiring Material UL 758.
Use: Internal Wiring of Class 2 Circuits in Audio, Video and Electronic Equipment.
Pitch (mm) | conductor | insulator | ||||
---|---|---|---|---|---|---|
AWG | Cores | OD (mm) | Composition No/size(mm) | thickness (mm) | OD (mm) | |
1.6 | 22 | 2 | 0.76 | 17/0.16 | 0.38 | 1.6 |
1.7 | 22 | 3-12 | 0.76 | 17/0.16 | 0.38 | 1.6 |
1.4 | 24 | 2 | 0.61 | 11/0.16 | 0.38 | 1.4 |
1.5 | 24 | 3-12 | 0.61 | 11/0.16 | 0.38 | 1.4 |
1.3 | 26 | 2 | 0.48 | 7/0.16 | 0.38 | 1.3 |
1.4 | 26 | 3-12 | 0.48 | 7/0.16 | 0.38 | 1.3 |
1.2 | 28 | 2 | 0.38 | 7/0.127 | 0.38 | 1.2 |
1.26 | 28 | 3-12 | 0.38 | 7/0.127 | 0.38 | 1.25 |
When selecting the right ribbon cable assemblies for your specific application, there are several factors to consider, including:
Overall, it is important to carefully consider each of these factors when selecting the right ribbon cable assemblies for your specific application, to ensure reliable and efficient performance.
The design of the ribbon cable assembly should be reviewed by experienced engineers to ensure that it is optimized for the specific application and that all components are compatible and properly specified. There are 6 steps to design a quality ribbon cable assembly.
Ribbon cable manufacturing can be done manually and automatically. The manufacturing processes for the ribbon cable assembly should be carefully controlled and monitored to ensure that they are consistent and repeatable.
The choice between manual and automated ribbon cable assembly methods will depend on the production needs and budget constraints of each project. While manual assembly may be a more affordable and flexible option for smaller-scale production runs, automated assembly can provide significant efficiencies and higher quality for larger quantities.
Related post: Ribbon Cable Assembly Manufacturing: Manually VS Automatically
The ribbon cable assembly should be inspected and tested throughout the manufacturing process to ensure that it meets the required quality standards. This may include visual inspections, electrical testing, and mechanical testing to verify that the assembly is functioning as expected. Here are a few common methods:
The ribbon cable assembly should be tracked and recorded throughout the manufacturing process to ensure that it can be traced back to its specific manufacturing batch or lot number if needed.
A Quality Management System (QMS) is a formalized system that documents the policies, procedures, and processes that a supplier has in place to ensure that their products and services consistently meet customer and regulatory requirements. Here are some specific aspects of a QMS that are relevant to ensuring the quality of ribbon cable assemblies:
As a buyer looking for a supplier of ribbon cable assemblies, you may require customization options to ensure that the cable assemblies meet your specific needs. Some customization options that you may consider include:
Overall, these customization options can help you to get the exact ribbon cable assembly you need to meet your specific application requirements.
Lowering the cost of custom ribbon cable assembly can be a complex process, but there are several strategies that can help achieve this goal without compromising quality or performance.
Overall, by simplifying the design, reducing the number of conductors, using standard connectors, optimizing the length, considering different materials, negotiating pricing, and potentially considering offshore production, buyers can lower the cost of a custom ribbon cable assembly without sacrificing performance or quality.
Here are a few tips for avoiding delays in shipment of ribbon cable assemblies:
By following these tips, you can help to minimize the risk of delays in the shipment of ribbon cable assemblies and ensure that they arrive on time and in good condition.
As a ribbon cable assembly supplier, we provide engineering expertise, prototype development, testing and validation, design optimization, failure analysis, and documentation and support. To help ensure that the ribbon cable assembly meets the your specific requirements and performs reliably over the long term.
In most cases, you can get free samples. But you will be responsible for shipping.
For a small amount (less than USD600) you can pay by PayPal. We also accept Western Union. For more than USD600, you can pay by bank. And we do offer OA credit for clients who work with us for years on a regular basis.
Standard lead time is 3 weeks.
Yes, we can. Whether you choose to use express (DHL, FedEx, UPS, TNT), air shipping, ocean shipping or train shipping. We work with our shipping partners to deliver your order to your door.
We normmaly use 854442 for customs declaration.
Let us know your requirements and quantity. We will send you quote for your review.
Review the samples. Share you idea to improve, or approve for production.
Sign and pay a contract for production, we begin production when payment is made.
You arrange to pick up at our factory or we send the shipment to your port or to your door.
We are a leading provider of connectors and custom cable assemblies in China, we’re here to help you streamline your operations and maximize your efficiency.
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